The Rotoclear C Basic is our economical entry into video-based monitoring of your machining processes: a robust camera system that allows you to observe your machining processes in real-time and high resolution on an HDMI monitor.
Special features of the Rotoclear C Basic
The extremely compact and robust camera head allows for flexible placement in the machine, providing crisp valuable 4K insights into your machining processes.
This simple camera system is also the ideal alternative when a low installation height prevents the mounting of a spinning window.
- 4K insights in real-time
- Low-cost entry-level solution
- Alternative / complement to the spinning window
Four benefits
of the Rotoclear C Basic
Always a clear view
Specific use cases:
- Insights into enclosed systems
- Process monitoring despite the use of coolants
A new perspective on machining processes
Specific use cases:
- Observe machining processes in deep cavities
- Get close-up views in large machines
Optical process control in real-time
Typical examples include incorrect workpiece positioning in the fixture or the formation of continuous chips or chip nests. As soon as you detect such an error, you can stop the process right away – and avoid significant scrap costs.
New insights for your process optimization
Specific Use Cases:
- Optimize setup and run-in processes by reducing non-productive time such as idle travel and positioning movements – maximizing valuable cutting time and overall machine productivity.
- Identify chip nest formation at an early stage and prevent it proactively by dynamically adjusting cutting parameters, ensuring stable and reliable machining processes.
Typical applications of the Rotoclear C Basic
Real-time process control on-site
On-site training and demonstrations
Live monitoring of start-up processes
Showrooms
Trade fair exhibits
Die Features
Razor-sharp images in real-time
Thanks to a spinning window in front of the lens, the Rotoclear C Basic ensures a consistently clear view with a resolution of up to 4K at 60 frames per second. The system automatically adapts to the best possible monitor resolution, always delivering crystal-clear images.
Swipe-Zoom
Want to zoom in on a specific part of the image? Simply swipe directly on the screen - allowing users to intuitively and quickly observe details during the machining process.
Free choice of perspective(s)
Wherever you want to place your camera, we offer a full range of options for quick and easy mounting—whether through-wall, pre-wall, or on the ceiling—to create a customized and optimized camera setup.
Extremely compact camera housing
The camera housing impresses with its small size. This allows the camera heads to be mounted in many more locations within the machine's working area. Furthermore, the compact design significantly reduces the formation of chip nests.
High-performance light source
For perfect lighting conditions, we have installed premium light sources from Waldmann in our camera heads, specially developed for this application.
Position sensor for movable installation
Only Rotoclear camera systems let you capture footage directly from the perspective of the cutting tool. To make this revolutionary view possible, we’ve integrated a position sensor. It detects the movement of the camera head and compensates for it in real time.
Rotoclear C Basic, C2, and C Pro — side by side
Would you like to monitor the processes inside your machines remotely? Or even record every process automatically so you can review and analyze them later at your convenience?
If so, the Rotoclear C2 or Rotoclear C Pro could be just what you’re looking for. We’ve summarized the key differences for you below.
All-in-one system for easy setup
The Rotoclear C Basic comes with everything you need to get your camera monitoring system up and running in no time: along with the camera head and control unit, all necessary cables, connectors, and mounts are included. You define the exact configuration yourself..
Find your perfect perspective!
With our camera systems, you can observe every detail of the machining process up close — or keep an eye on the entire machine interior.
From the tool’s perspective:: Tool View
Want to observe the machining process up close? Rotoclear camera systems are designed so that a camera head can be mounted directly on the spindle housing, right by the tool holder. In most cases, however, this should be taken into account already during the machine’s configuration.
Top View
The top-down perspective from the machine ceiling gives operators a full view of the entire workspace. This helps them stay oriented, since they can see not only the overall process but also reference points and automation components at a glance.
Side View
The Side View can be useful in many situations. It allows operators to keep a close eye on tool changes at all times. And when installing a Tool View isn’t possible, the Side View provides an excellent alternative for monitoring machining processes.
How to configure your Rotoclear C Basic
The Rotoclear C Basic is suitable for a wide variety of machine types and applications. Depending on the size of your machine and the desired camera position, we offer system setups with different configuration options.
Use the online configurator to easily put together your individual system. You’ll then receive a tailored quote for your setup instantly.
What can you configure?
For different applications, you can choose between camera heads with varying depth-of-field ranges:
- F1: Close-range focus (200–500 mm — camera positioned near the tool)
- F2: Long-range focus (500–6000 mm — camera mounted on ceiling or wall)
Our data cables are available in two lengths. If needed, you can extend them up to 60 m using a signal amplifier (C-Extender).
- 10 m (standard)
- 20 m
- 40 m = 20 m + 20 m → C-Extender required
- 60 m = 3 x 20 m → 2 x C-Extender required
No matter the design of your machine or where you want to mount the cameras, we have the optimal solution for you:
- The ball mount houses the camera and can be installed directly on the machine wall. The advantage? Its minimized profile reduces the risk of chip accumulation.
Learn more about the ball mount - Our flex-arm mount offers maximum flexibility in angle and perspective. It is available for through-wall mounting, pre-wall mounting, or with a magnetic mount.
Learn more about the flex-arm mount
Installation Dimensions
- The Rotoclear C Basic camera head has a diameter of 70 mm and a length of 50 mm (without mount)..
- The HDMI box measures 110,5 × 80 × 28 mm.
- Both components are compact and can be mounted flexibly.
All downloads for Rotoclear C Basic
Looking for detailed information, tips for optimal operation, or ways to maximize service life? Here you’ll find everything available for free download.
Rotoclear C Basic Operating Manual
(PDF max. 4 MB)
German | English
Rotoclear C Basic Software
(.fw-file, approx. 40 MB)
latest version
Accessories or spare parts for the Rotoclear C Basic? Find and order now.
Need accessories or spare parts for the Rotoclear C Basic? Our configurator helps you quickly find exactly what you need — and order it directly. Everything will be delivered to you in no time!
