From the tool’s perspective: Tool View

Want to observe machining from close range? Rotoclear camera systems are designed so that a camera head can be mounted directly on the spindle head, close to the tool holder. In most cases, this should already be taken into account during machine configuration.

• Benefits: This perspective allows operators to keep the tool in full view at all times – and gain uniquely detailed insights into the machining process.
• Our tip: Integration of this camera perspective should ideally be considered during machine configuration. If interested, talk to your machine manufacturer about the “Tool View” option.

From Above: Top View

The perspective from the machine ceiling down into the entire working area is the perfect complement to the Tool View.

• Benefits: Top View helps operators stay oriented, since they can see the overall machining process as well as reference points and automation components.
• Our tip: Aligning the camera consistently with one of the X, Y or Z axes makes orientation even easier.

From the Side: Side View

Viewing the machining process from the side can be useful in various situations: operators can always monitor tool changes, and Side View is also a great alternative if Tool View installation is not possible.

• Benefits: Side View provides detailed process views without losing sight of the immediate surroundings (e.g. tool changer).
• Our tip: If you are retrofitting a Rotoclear camera system into your machine, Side View is the perfect alternative to stay close to the machining process from outside.

Advantages of the ball mount

The ball mount is the most elegant installation option for your camera heads: the camera is integrated directly into the sheet metal wall, making it a discreet part of the machine interior.

• Within the ball mount, the camera can be tilted by ±20° and rotated 360°.
• Because it protrudes only minimally into the workspace, chip nests hardly form in this area.

Installing the ball mount

The ball mount can be installed entirely from within the machine’s working area. There are two installation variants:

• Variant A: A mounting cut-out with a diameter of 115 mm is required. The housing of the ball mount can then be installed in the cut-out using the counterholder.
• Variant B: A mounting cut-out with a diameter of 98 mm including 6 × M5 threaded holes is required. The housing of the ball mount can then be screwed directly into the sheet metal wall without the counterholder.

Advantages of the flex arm Mount

With the Flex Arm Mount, the camera is installed on a ball-joint arm at the front, allowing it to extend further into the workspace. The Flex Arm can be integrated into the sheet metal wall, mounted in front of the wall, or simply fixed in place with a magnet for maximum flexibility.

Because the Flex Arm can be tilted by ±20° and rotated 360° at each of its joints, it’s even easier to adjust the camera to the optimal perspective. The arm also helps reduce the distance to the observed process.

• Tip: With additional joints in the Flex Arm Mount, the camera can be positioned even more freely in the workspace and placed closer to the machining process. An optional protective hose ensures that all supply lines are optimally protected in the working area.

Through-wall mounting

For through-wall mounting, a hole is drilled in the sheet metal wall and the flex arm mount is screwed directly to it. This allows both the data cable and the sealing air hose to be routed outside the workspace.

Pre-Wall Mounting

In pre-wall mounting, the Flex Arm Mount is fixed on a base in front of the wall inside the machine. In this case, the data cable and sealing air hose first run inside the workspace. An optional protective hose can enclose them up to the wall duct.

Magnetic Mounting

The magnetic mount is ideal for temporary installation or for finding the perfect camera head position inside the machine. The camera head is simply attached to the sheet metal wall at any desired point using a strong magnet.

Mounting on the spindle head

Mounting in direct proximity to the tool holder enables process observation from the tool’s own perspective (Tool View). This revolutionary viewpoint is available exclusively with the Rotoclear C2.

Benefits of spindle head mounting

Mounting on the spindle head allows you to observe machining processes from extremely close range: The tool always remains prominently in view, so even fine machining details can be seen clearly.

Installing on the spindle head

The compact and robust design of the camera head makes it possible to integrate it directly into the spindle head with many machine setups. Ideally, the machine manufacturer should consider this integration already at the design stage.

If you are interested, please contact your machine manufacturer directly. We will gladly support the integration process at any time.

Options for custom mounting

Of course, you can also attach the camera head using a custom-developed fixture beyond the options described above. Simply use the mounting holes on the back of the camera head. Questions? Feel free to contact us.